Talk:Tape dispenser

Gummed (water-activated) tape dispenser

Gummed (water activated) tape dispensers measure, dispense, moisten, and cut gummed or water-activated adhesive tape. This tape is often composed of a paper backing and adhesive glue that is unable to adhere until it is "activated" by contact with water. To perform this step, gummed dispensers often employ a water bottle and wetting brush in order to moisten each piece of tape as it is dispensed. Many gummed dispensers also feature a top heater, which is mounted over the feed area in order to warm and maintain the dispenser’s water temperature. These heaters are used to ensure maximum wetting and are ideal for cold climates. Gummed tape dispensers are often used in packaging or shipping departments for closing cardboard boxes.

BENEFITS

In today's competitive business environment, the gummed tape carton closing system offers a number of specific advantages.

• Superior Product Protection
• Tamper Evident Carton Sealing
• Neat Professional Appearance
• Cost Control - Use less tape. 1 Strip to seal top, 1 Strip bottom.

 Electric dispensers provide just the right amount of tape and there is never any wasted. Single strip sealing vs. multiple strips of plastic tape.

• Product Coding

 The printing option allows inexpensive printing of messages and product codes directly on the tape during the sealing process.

• Environmental Responsibility

 Cartons sealed with paper or reinforced paper tapes are completely recyclable. 

THE MOISTENING SYSTEM

The moistening system is the most critical element of a gummed tape sealing system. It consists of water level control, heaters, brushes, a pressure plate, and the dispensing speed.

Water Level Control

The moistening system begins with water level control. The level is adjusted by raising or lowering the water bottle. This provides the proper amount of water for the type of tape and the environment in which the machine is being used. One adjustment may be accomplished in three ways:

With a screw, which raises or lowers the water bottle.

Notches in the tank, which allows the bottle to be adjusted to different levels, and

Brackets, which move up and down.

Heaters

Heaters are used to reactivate the glue properly. Top heaters, which are attached to the pressure plate or as a heater plate under the brush tank, warm the tape and warm the water as it is applied to the tape.

The top heater creates a zone of heat at the top of the brushes and draws the water through the brushes and into the glue. The temperature control of the top heater can be adjusted for different types of tapes and environments.

Tank heaters take a little longer on start up and recoup time.

Brushes

One-brush systems are used in pull and tear machines and some hand lever types. Two-brush systems are used in most hand lever dispensing machines. Three-brush systems are best because the greater surface area does the best job of applying, spreading and smoothing the water into the glue.

The correct combination of taper, thickness, and number of brushes creates the optimum condition responsible for proper water application to different kinds of tape.

Pressure Plates

The pressure plate applies pressure to the tape as it moves across the brush so the bristles scratch the tape surface and help the water penetrate the glue. The best pressure plates are pivoted and include adjustable weights.

The adjustable weight, pivoted plates provide consistent pressure on the brushes. The adjust-ability offers more or less pressure, depending on the tape being dispensed. The pivoted pressure plates always provide uniform moistening, regardless of brush wear, because they automatically compensate for the wear on the brushes.

Dispensing Speed

On a manual machine, the speed at which the operator pulls the hand lever determines the dispensing speed. Because of this operator dependency the manual dispenser may provide uneven or inadequate moistening.

On electric machines, the dispensing speed is controlled by the machine and is therefore consistent. The speed helps to determine the amount of water applied to the tape. The controlled dispensing speed of the electric models results in optimum moistening.

BENEFITS OF GUMMED TAPE

Permanent Bond - Superior Product Protection - Professional Closure Method Vermin Barrier - Temper Evident - Prevents Pilferage - Environmentally Responsible

• Recyclable
• Renewable Resource
• Biodegradable

Easy and Safe to Open - Easy to Print On - Excellent Stackability - Very Strong Closure - Inexpensive - Holds Securely Even in Extreme Cold, Heat and Light.

Benefits of using Gummed Tape:

The bond is the term which indicates how the glue sticks to the carton. There are two different kinds of bonds.

A "superficial" bond means that the glue is not totally reactivated by the dispenser. A "permanent" bond means that the glue is totally reactivated by the dispenser.

When gummed tape is compared to competitive, pressure sensitive tape the differences are clear. Pressure-sensitive tape never creates a total or permanent bond. It only grips the surface or "hide" of a carton. Liquid reactivated glue permanently sinks into the corrugated flutes of a carton, becoming a permanent, working part of that carton.

A simple analogy illustrates this point: If you hammer a nail into a board partially, that is similar to a "superficial" bond of liquid glue; it doesn't hold very well. But, if you hammer that nail all the way into that board, that's a fully reactivated, "permanent" bond. The glue sinks through the top hide of the corrugated, in past the top layer, and into the corrugated flutes; it hardens and becomes a permanent working bond.

OTHER BENEFITS

The greatest benefit of gummed tape is that it provides superior product protection. Gummed tape can be used to seal all the outside seams of a carton, thus eliminating any possibility of dust or dirt permeating the box, damaging or making the product unusable.

Gummed tape is a vermin barrier. Vermin such as rodents and roaches.

Gummed tape prevents pilferage. If tape is removed from a carton, the carton cannot be resealed without clear evidence of tampering.

Gummed tape is recyclable and allows for carton reuse.

Gummed tape is easy and safe to open (compared to staples).

Gummed tape can be coded/printed-on while being dispensed.

Gummed tape provides excellent stack-ability for two reasons. First, because it sits flat on a carton, it allows the carton to sit flat on another carton or pallet. Second, it allows that carton to shift slightly so that it properly settles and becomes square to whatever it's sitting on.

Gummed tape gives great strength of closure. It also has the ability, in the reinforced varieties, of retaining its strength even if some of its reinforcing strings break.

Cost wise, gummed tape is one of the least expensive methods of closure. When comparing gummed tape to pressure-sensitive tape, staples, stitches, strapping, or glue, remember that comparisons are usually made against a smaller or narrower variety of tapes, or a minimal number of staples or stitches. The ultimate strength of a stapler stitch is that it holds only the inner flaps. However, water or moisture will weaken the corrugated, and the staples or stitches will pullouts.

When talking about the costs of a closure, don't look at what it costs for the materials alone. Instead, consider the labor/time to use other methods, durability, length of service, and at the overall proficiency of the equipment and the material.

BENEFITS & SUPERIORITY OF GUMMED TAPE

Closure Demonstrations

There are six demonstrations that can be used to prove to the customer why gummed tape is superior. Electric machines are the best to use for these tests.

The first test is the "Hair Dryer" test. Seal one side of the box with gummed tape, the other with plastic tape. Take a standard hair dryer and apply heat to the plastic tape. The tape will easily come off the carton without damaging the carton or the tape. Hand the hair dryer to another person, allow them to apply heat to the gummed tape. It will not separate from the carton. Considering how hot delivery trucks get in the summer, and that most delivery persons have a tape gun in their trucks to reseal boxes, do you feel your cartons are safe with plastic tape?

The second test is the "leg" test. Dispense a strip of gummed tape approximately 12 inches long, fold it up against itself, and press it several times with the palm of your hand. Then pull it apart slowly and look at the "V" where it's tearing apart. The strings of glue that stretch out are called "legs", they show whether a piece of tape is actually moistened properly.

The next test is the pattern and deposit demonstration. This is one of the primary demonstrations used to determine whether a machine is doing a good job of moistening the tape. On a flat carton lying on a table, apply a piece of tape from the users current machine. Press this onto the corrugated and lift it off immediately. What's left is the "pattern and deposit". Repeat this procedure using tape dispensed from an electric tape machine. There is a dramatic difference between a manual and an electric tape machine's pattern and deposit. The manual tape machine is doing a smaller percentage of the moistening job; whereas the electric does most of it. This test should always be done when making a call as it gives you a good reason for bringing in your electric tape machine.

The tear test is done with a piece of reinforced tape. Apply a piece of tape to an open edge of a corrugated carton; after it's allowed to set up for 2 to 3 minutes, lift in a very sharp, brisk motion.

Next is the box crush test. Take a small, corrugated box and seal it at both ends, use the competitive closure at one end, and reinforced gummed tape at the other. Place the carton on the floor and stomp on it with your foot. As a result of the permanent bond and reactivation of the glue, the tape fully conforms to every crack and cranny of that crushed carton and will not break open. Even if some of the tape is torn, it will still be held together by the reinforcing string.

The last step is one of the most dramatic tests called "the man in the box test". Use a sizable corrugated box that is rectangular in shape. With one strip of reinforced tape, seal the end of the carton. Select someone to stand in the carton, lift the carton slightly off the ground. This demonstrates the good bond and strength of the closure. Further the demonstration by having the person step under 'the inner flaps. Here, all of the pressure from the inside is being put onto the outer flaps. Next, slit the side seams of the tape on the outside of the box. once again, lift the carton up, showing the strength of the reinforced tape closure. This demonstrates that reinforced gummed tape is as strong as the box in which the product is shipped in, that it has the same competent closure as other methods, and that with a permanent bond, uses all the strength of the closure material. When you use this test against other closures, the person, in most cases, will go through the bottom of the box.