ExxonMobil Beaumont Refinery

ExxonMobil Beaumont Refinery

Location of the Beaumont Refinery
Country	USA
State	Texas
City	Beaumont, Texas
Coordinates	30°06′58″N 94°07′13″W
Refinery details
Operator	ExxonMobil
Commissioned	1903
Capacity	634,000 bbl/d (100,800 m3/d)
Complexity index	9.03
No. of employees	2,000 plus 3,000 Contractors

The ExxonMobil Refinery in Beaumont, Texas was built along the banks of the Neches River in 1903. The refinery is currently one of the largest in the world with a nameplate capacity of 634,000 bpd. The plant is also highly integrated with petrochemicals production and lubricants and is a critical part of the Texas-Louisiana gulf coast energy infrastructure. The site encompasses more than 2,700 acres and is staffed by 2,000 employees daily plus another 3,000 contractors to support maintenance and construction activities.

History

In 1903, construction started on the Burt Refining Company to capitalize on the prolific Spindletop field located just south of Beaumont. Little was known of Burt Refining's origins other than George A. Burts was the owner and was rumored to have been an agent of John D. Rockefeller. In 1909, the State of Texas seized the refinery as an illegal affiliate of Standard Oil and sold in an auction to Magnolia Petroleum Co. The refinery became Texas's third largest by 1920 under Magnolia as the company expanded throughout the region. As Magnolia Petroleum Company expanded its influence in the southwestern United States, Standard Oil Company of New York (SOCONY Mobil) began acquiring shares in the company. In December 1925, all Magnolia stock was exchanged for Standard Oil of New York shares, and the Texas assets were subsequently transferred to Magnolia Petroleum Company. The Magnolia Refinery played a key role during World War II as it stepped up production and shipped oil globally. By 1959, the operations of the Magnolia Oil Company had been merged entirely into SOCONY Mobil. The refinery further in the ensuing decades to becomes Beaumont's largest employer and eventually Mobil's largest refinery by 1980. In 1999, Exxon and Mobil merged to form the largest oil company in the world and the Beaumont Refinery became one of the 5 largest refineries in the combined company's portfolio. Following a $2 billion major capital investment program twenty five years later, including a new 250,000 bpd crude unit, Beaumont became the third largest oil refinery in North America and the largest of any of ExxonMobil's plants.

Units

Petroleum refining units

According to ExxonMobil's filings with the US DOE's Energy Information Agency, the unit capacities for the Beaumont Refinery are presented below:

Units	Capacity in BPCD
Total Refinery Nameplate	634,000
Atmospheric Distillation	634,000
Vacuum Distillation	180,000
Delayed Coking	46,500
FCC	115,000
Hydrocracking	70,000
Naphtha Reforming	146,000
Aklylation	16,300
ULSD Hydrotreating	97,000
Gasoline/Naphtha Hydrotreating	69,700
Kero Jet Hydrotreating	121,000
Naphtha Reformer Feed Hydrotreating	166,300
Heavy Gas Oil Hydrotreating	23,300
Isomerization (C5/C6)	38,600
Isomerization (C4)	14,600
Lubes	9,000

The refinery has a Nelson Complexity Index of 9.0, making it moderately complex.

The refinery has three crude trains. The smallest is CDU A110,000 bpd. The second crude unit is CDU B 274,000 bpd. The newest CDU C was designed for lighter crude oils produced by shale crudes and light tight oils and is of 250,000 bpd of capacity.

Starting in 2019, the refinery underwent a major expansion with a 65% increase in its nameplate capacity as part of a $2 billion program. KBR was contracted to lead the work with a scope that covered offsite facilities and interconnecting units within the expansion This followed ExxonMobil's earlier contract with TechnipFMC PLC for EPC services on four new units, including an atmospheric pipe still, hydrotreater units, and a benzene recovery system.

The refinery has a large lubricants plant located on 27 acres within the refinery. The lubes plant produces 160 million gallons of lubricants across 275 product types and employs 175 employees and 163 contractors.

Electricity generation

The refinery has three power plants that are integrated to provide steam and thermal heating to the refinery, in addition to selling electricity to the grid. These are:

Unit Name	Status	Fuel	Capacity in MW	Technology	Combined Heat and Power	Startup Year
PP-TG41	Operating	Natural Gas	163	Gas Turbine	Yes	2005
PP-TG42	Operating	Natural Gas	163	Gas Turbine	Yes	2005
PP-TG43	Operating	Natural Gas	163	Gas Turbine	Yes	2004

Petrochemical units

The refinery is also integrated with a large ExxonMobil petrochemical facility that is collocated on the same plot. Total ethylene cracking capacity for the site is currently 816,000 tons per year according to the Oil & Gas Journal Survey of Steam Crackers.

Greenhouse gas emissions history

As a major emitting facility, The ExxonMobil Beaumont Refinery and Petrochemical Site must report its complete greenhouse gas emissions to the EPA every year subject to the EPA's Greenhouse Gas Reporting Program. The Baytown site's Refinery Facility ID is 110041990913 and the Chemical Plant's is 110000464131.

Statutory reporting data is in the table below:

Year	Total Reported Direct Emissions	CO2 Emissions Non-Biogenic	Methane Emissions	Nitrous Oxide Emissions
	metric ton	metric ton	metric ton	metric ton
2023	5,979,837	5,984,714	19,772	11,350

Labor relations

The refinery is represented by USW Local 13-243. Labor relations have been contentious at times The U.S. National Labor Relations Board (NLRB) determined that ExxonMobil's 10-month lockout of over 600 workers at the refinery and lube plant was an unlawful attempt to remove the United Steelworkers union as the workers' representative. The NLRB asked an administrative law judge to issue remedies, including back pay, potentially costing Exxon tens of millions. The lockout, which lasted from May 2021 to March 2022, continued while replacements were hired. The NLRB found that Exxon's actions, including messages to workers offering job reinstatement if they voted to decertify the union, undermined federal employee rights. Despite the company's efforts, workers voted to retain USW local 13–243 as their representative.

Operating history and accidents

On April 17, 2013, an explosion and fire at ExxonMobil's Beaumont, Texas refinery injured at least 12 people and killed two. The incident was caused by a hydrotreater heat exchanger, releasing hydrocarbons that ignited. Following the event, multiple negligence-based personal injury lawsuits were filed. ExxonMobil attributed the fire to the actions of Clean Harbors, a subcontractor responsible for cleaning operations. ExxonMobil was fined $616,000 by the U.S. Department of Justice and the Environmental Protection Agency for the fire. After a trial, a jury awarded damages to the families of the workers who died of $44 million.

In 2016, a 37-year old contract worker named Migual Barron was killed during a turnaround at the refinery when struck by a heat exchanger on the 110,000 bpd crude unit.

In 2017, a female contractor named Yesenia Espinoza was killed on while working on the same crude unit when a pipe fell and landed on her. After the accident, a judge issued a temporary restraining order to cease work on the crude unit until an investigation could be completed. The family of Espinoza sued ExxonMobil for medical, burial, funeral expenses plus damages.

See also

• Atmospheric Distillation
• HF Acid Alkylation
• Cracking
• Delayed Coking
• Naphtha Reforming
• Hydrotreating