Equal channel angular extrusion
 | This article needs additional citations for verification. (January 2008) |
Equal channel angular extrusion (ECAE) called also equal channel angular pressing (ECAP) is one technique from the Severe Plastic Deformation (SPD) group, aimed at producing Ultra Fine Grained (UFG) material.[1] The method was developed in the Soviet Union in 1973 by Segal. However, the dates are not always consistent.[2] In industrial metalworking, it is an extrusion process,[3] The technique is able to refine the microstructure of metals and alloys, thereby improving their strength according to the Hall-Petch relationship. This process improves not only the strength but also other properties such as corrosion and wear resistance of alloys and compounds.[4]
ECAE is unique because significant cold work can be accomplished without reduction in the cross sectional area of the deformed workpiece. In conventional deformation processes like rolling, forging, extrusion, and drawing, strain is introduced by reduction in the cross sectional area. ECAE produces significant deformation strain without reducing the cross sectional area. This is accomplished by extruding the work piece around a corner. For example, a square cross section bar of metal is forced through a channel with a 90° degree angle. The cross section of the channel is equal on entry and exit. The complex deformation of the metal as it flows around the corner produces very high strain. Because the cross section remains the same, a work piece can be extruded multiple times with each pass introducing additional strain.
Die design is critical because of the large forces required.
To reduce the friction of the pushed sample is lubricated with grease for example mixture of graphite and oil,[5] and to reduce the forces, the process is sometimes carried out at elevated temperatures but then recrystallization can occur which can also leads to excessive grain growth at elevated temperature.
There are currently various modifications of the process for scaled-up or contnious production.[6] Incremental ECAP (I-ECAP) is an example for the production of continuous products.[2]
Process routes
[edit]The process can be carried out in multiple passes. According to the rotation angle and direction between next passes, there can be four fundamental process routes named A, Ba, Bc, and C:
- A - The sample in not rotated,
- Ba - the sample is rotated by 90° clockwise and counterclockwise around its longitudinal axis alternatively,
- Bc - the sample is rotated by 90° clockwise around its longitudinal axis,
- C - the sample is rotated by 180° around its longitudinal axis.[citation needed]
Finite element method in the ECAE process
[edit]The behave during deformation and flow of the material, are analyzed by scientists and there are many articles on computer simulation, finite element method is one of the important approaches to understand the deformation occurring in the ECAE process.[citation needed]
See also
[edit]Strengthening mechanisms of materials
References
[edit]- ^ Edalati, K.; Bachmaier, A.; Beloshenko, V.A.; Beygelzimer, Y.; Blank, V.D.; Botta, W.J.; Bryła, K.; Čížek, J.; Divinski, S.; Enikeev, N.A.; Estrin, Y.; Faraji, G.; Figueiredo, R.B.; Fuji, M.; Furuta, T.; Grosdidier, T.; Gubicza, J.; Hohenwarter, A.; Horita, Z.; Huot, J.; Ikoma, Y.; Janeček, M.; Kawasaki, M.; Krǎl, P.; Kuramoto, S.; Langdon, T.G.; Leiva, D.R.; Levitas, V.I.; Mazilkin, A.; Mito, M.; Miyamoto, H.; Nishizaki, T.; Pippan, R.; Popov, V.V.; Popova, E.N.; Purcek, G.; Renk, O.; Révész, A.; Sauvage, X.; Sklenicka, V.; Skrotzki, W.; Straumal, B.B.; Suwas, S.; Toth, L.S.; Tsuji, N.; Valiev, R.Z.; Wilde, G.; Zehetbauer, M.J.; Zhu, X. (April 2022). "Nanomaterials by severe plastic deformation: review of historical developments and recent advances". Materials Research Letters. 10 (4): 163–256. doi:10.1080/21663831.2022.2029779. S2CID 246959065.
- ^ a b Rosochowski, Andrzej (2013). Severe plastic deformation technology. Whittles Publishing. ISBN 9781849951197. OCLC 968912427.
- ^ Equal channel angular extrusion from encyclopedia of Russian Nanotechnology Corporation (in Russian)
- ^ Nejadseyfi, Omid; Shokuhfar, Ali; Dabiri, Amirreza; Azimi, Amin (2015-11-05). "Combining equal-channel angular pressing and heat treatment to obtain enhanced corrosion resistance in 6061 aluminum alloy". Journal of Alloys and Compounds. 648: 912–918. doi:10.1016/j.jallcom.2015.05.177. ISSN 0925-8388.
- ^ Elhefnawey, Maged; Shuai, G.L.; Li, Z.; Nemat-Alla, M.; Zhang, D.T.; Li, L. (2021-02-01). "On dry sliding wear of ECAPed Al-Mg-Zn alloy: Wear rate and coefficient of friction relationship". Alexandria Engineering Journal. 60 (1): 927–939. doi:10.1016/j.aej.2020.10.021. ISSN 1110-0168.
- ^ Edalati, Kaveh; Ahmed, Anwar Q.; Akrami, Saeid; Ameyama, Kei; Aptukov, Valery; Asfandiyarov, Rashid N.; Ashida, Maki; Astanin, Vasily; Bachmaier, Andrea; Beloshenko, Victor; Bobruk, Elena V.; Bryła, Krzysztof; Cabrera, José María; Carvalho, Amanda P.; Chinh, Nguyen Q.; Choi, In-Chul; Chulist, Robert; Cubero-Sesin, Jorge M.; Davdian, Gregory; Demirtas, Muhammet; Divinski, Sergiy; Durst, Karsten; Dvorak, Jiri; Edalati, Parisa; Emura, Satoshi; Enikeev, Nariman A.; Faraji, Ghader; Figueiredo, Roberto B.; Floriano, Ricardo; Fouladvind, Marjan; Fruchart, Daniel; Fuji, Masayoshi; Fujiwara, Hiroshi; Gajdics, Marcell; Gheorghe, Diana; Gondek, Łukasz; González-Hernández, Joaquín E.; Gornakova, Alena; Grosdidier, Thierry; Gubicza, Jenő; Gunderov, Dmitry; He, Liqing; Higuera, Oscar Fabian; Hirosawa, Shoichi; Hohenwarter, Anton; Horita, Zenji; Horky, Jelena; Huang, Yi; Huot, Jacques; Ikoma, Yoshifumi; Ishihara, Tatsumi; Ivanisenko, Yulia; Jang, Jae-il; Jorge Jr, Alberto M.; Kawabata-Ota, Mie; Kawasaki, Megumi; Khelfa, Tarek; Kobayashi, Junya; Kommel, Lembit; Korneva, Anna; Kral, Petr; Kudriashova, Natalia; Kuramoto, Shigeru; Langdon, Terence G.; Lee, Dong-Hyun; Levitas, Valery I.; Li, Cong; Li, Hai-Wen; Li, Yongtao; Li, Zheng; Lin, Huai-Jun; Liss, Klaus-Dieter; Liu, Ying; Marulanda Cardona, Diana Maritza; Matsuda, Kenji; Mazilkin, Andrey; Mine, Yoji; Miyamoto, Hiroyuki; Moon, Suk-Chun; Müller, Timo; Muñoz, Jairo Alberto; Murashkin, Maxim Yu.; Naeem, Muhammad; Novelli, Marc; Olasz, Dániel; Pippan, Reinhard; Popov, Vladimir V.; Popova, Elena N.; Purcek, Gencaga; de Rango, Patricia; Renk, Oliver; Retraint, Delphine; Révész, Ádám; Roche, Virginie; Rodriguez-Calvillo, Pablo; Romero-Resendiz, Liliana; Sauvage, Xavier; Sawaguchi, Takahiro; Sena, Hadi; Shahmir, Hamed; Shi, Xiaobin; Sklenicka, Vaclav; Skrotzki, Werner; Skryabina, Nataliya; Staab, Franziska; Straumal, Boris; Sun, Zhidan; Szczerba, Maciej; Takizawa, Yoichi; Tang, Yongpeng; Valiev, Ruslan Z.; Vozniak, Alina; Voznyak, Andrei; Wang, Bo; Wang, Jing Tao; Wilde, Gerhard; Zhang, Fan; Zhang, Meng; Zhang, Peng; Zhou, Jianqiang; Zhu, Xinkun; Zhu, Yuntian T. (2024). "Severe plastic deformation for producing superfunctional ultrafine-grainedand heterostructured materials: An interdisciplinary review". Journal of Alloys and Compounds. 1002: 174667. doi:10.1016/j.jallcom.2024.174667.
External links
[edit] | This metalworking article is a stub. You can help Wikipedia by expanding it. |