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BioLab Inc.

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BioLab Inc. is a division of KiK Consumer Products that specializes in the manufacturing of chemicals for use in swimming pools. The company has faced ongoing scrutiny regarding its problematic safety record, most recently following a fire at its Conyers, Georgia plant which put 90,000 citizens of the region under shelter-in-place restrictions.[1]

Company history

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BioLab was founded in 1955 by Leon Bloom. Originally, it provided cleaning products to the poultry industry. The company pivoted into pool and spa chemicals with the release of BioGuard in 1962.[2] It was sold to the Lonza group in 1979, after which Bloom retired.[2] The company was then purchased in 1996 by Great Lakes Chemical Corporation which became Chemtura in a merger with Crompton Corporation.[3] After Chemtura's bankruptcy, the company was acquired by Canadian company KiK consumer products, in January of 2014, for a sum of 300 million.[2][4]

In 2003, the company's headquarters moved to Lawrenceville, GA.[5] At the time of Chemtura's bankruptcy, BioLab employed 4,750 employees, most of which were employed at facilities in Lawrenceville.[6]

Louisiana plant

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The company acquired its Lake Charles, Louisiana plant in 2013. The original facility had been built in 1979, but was destroyed in 2020 after flooding from Hurricane Laura resulted in water coming into contact with water-reactive chemicals and burned the plant down.[7] At the time of the fire, the plant was the second largest producer of trichloroisocyanuric acid (TCCA) and disodium isocyanurate.[8] The plant being offline, compounded by the 2020 COVID pandemic, resulted in supply shortages that stretched into 2022.[9] This plant was rebuilt in neighboring Westlake, Louisiana, following a $170M investment from KiK. [10] Construction on the site started in June of 2021[8] and the plant reopened in July 2022.[11] In March 2023, a chlorine leak from a pipe in the facility resulted in a shelter in place order and the temporary shutting down of interstate I-10.[12] In July 2024, the Louisiana site warehouse caught fire, resulting in a temporary shutdown of interstate I-10.[13]

Conyers plant

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The company's Conyers plant was founded in 1973.[1] At the time of the 2024 fire, the plant was Rockdale county's 8th largest employer, with 484 employees, as well as the company with the highest assessed property value at $113.4 million, representing 3% of the total assessed value of the county.[14]

2004 Conyers plant fire

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On May 25, 2004, Plant 14 warehouse caught on fire. The building which housed roughly 12.5 million pounds of pool chemicals and oxidizers,[15] was a total loss.[16] The fire resulted in the mandatory evacuation of citizens within a 1.5 mile radius, and the closure of I-20,[17] as well as a voluntary evacuation of citizens north of the now-closed highway.[15] Media reported that 28 people visited hospitals as a result of the fire, with no major injuries.[17]

More than 150 firefighters were involved in fighting the blaze, using nearly 10 million gallons of water,[18] which required Rockdale county to purchase water from nearby DeKalb county to refill its water capacity.[19] Losses for the company were estimated to be in excess of $50 million.[20] The site of the warehouse was later redeveloped into another warehouse, breaking ground in 2019, which subsequently burned down in the 2024 fire.[14]

2020 Conyers plant fire

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On September 14 2020, a pipe connecting to a hot-water heater leaked, causing flooding in Plant 6 of the Conyers BioLab complex. The water came into contact with TCCA present on the floor, resulting in the flood water becoming milky-white. This was noticed by employees but soon afterwards began an exothermic decomposition. An employee wearing a respirator attempted to remove non-decomposing bags of TCCA in an attempt to isolate bags undergoing decomposition. After roughly 10 pallets had been moved, deteriorating conditions inside the warehouse made further removal too hazardous.[21]

Rockdale County firefighters used water to spray decomposing bags of TCCA in the hopes of keeping the temperature of the reaction lower than the combustion temperature of the material. While no TCCA is reported to have caught on fire during this incident, decomposition vapors lead nine of the firefighters to be placed under observation at a local hospital. The total damage was estimated at over a million dollars.[21]

Four days later, some of the TCCA that had been relocated to a semi-trailer caught on fire.[21]

2024 Conyers plant fire

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On the morning of September 29, 2024, at around 5 a.m. EDT, a fire broke out on the roof of a warehouse in the Conyers complex, caused by a malfunctioning fire sprinkler,[22] which drenched TCCA[23] in water, causing a runaway fire and decomposition that sent upwards massive clouds of orange and black smoke. This smoke was visible from Hartsfield–Jackson Atlanta International Airport, 30 miles (48 km) away from the fire.[22] The warehouse walls and roof later collapsed, and the fire was brought under control by 4 pm, although decomposition reactions producing toxic gasses were still happening.[24]

The massive cloud of smoke and toxic decomposition products sparked evacuations and shelter-in-place orders for neighboring areas. Interstate 20 in Georgia was closed due to the event.[22][25] Residents of Conyers were ordered to evacuate, and a shelter-in-place order was put into effect for all of Rockdale County. EPA air monitoring systems in the area detected chlorine, chloramine, and chlorine compounds[26] produced by the decomposition of TCCA.[27] Areas in Fulton County, Georgia reported a "haze and strong chemical smell".[28]

Drifting clouds of gas forced the evacuation of some Piedmont Rockdale Hospital patients to Newton Hospital 10 miles (16 km) away, though the latter also faced a shelter-in-place order a few hours later.[29]

In the week before the fire, the area had experienced the effects of Hurricane Helene, which brought heavy rain, winds, and flooding to the region, but it is unknown whether the storm had any influence on the fire.[30]

By October 1, six lawsuits had been filed against BioLab and its parent company.[31] Meanwhile, the Rockdale Emergency Management Agency (EMA) issued a daily 7 am to 7 pm shelter-in-place recommendation until Friday, October 4.[25][32] They cautioned that, due to the effects of weather and inversion layers, air quality could worsen to "concerning levels" at night.[32]

On October 3, the American Red Cross opened a shelter for evacuated residents at Fairview Recreation Center in Stockbridge, Georgia, roughly 15 miles (24 km) southwest of Conyers.[33]

As of October 14th, the EPA is providing updated air quality reports for Rockdale County every 12 hours.[34]

Other incidents

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A 2015 fire in an outside storage area of the plant was rapidly contained by Rockdale County Firefighters, but resulted in six firefighters being treated for non-life-threatening injuries.[35]

Smaller fires were also reported in 2010[36] and 2016.[37]

References

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  1. ^ a b "Shelter-in-place order for more than 90,000 Georgia residents is lifted after chemical fire". AP News. September 30, 2024. Archived from the original on October 2, 2024. Retrieved October 2, 2024.
  2. ^ a b c https://www.poolspanews.com/companies/leon-bloom-1918-2015_o
  3. ^ "Major Chemical Producer To Be Acquired". Pool & Spa News. Archived from the original on May 29, 2021. Retrieved October 2, 2024.
  4. ^ "KIK Custom Products Acquires BioLab/Bayrol Consumer Products Business from Chemtura". www.prnewswire.com (Press release). Archived from the original on October 2, 2024. Retrieved October 2, 2024.
  5. ^ Weinstein, Lynn (January 21, 2003). "BioLab Moves Into Gwinnett County".
  6. ^ Jones, Jay (May 1, 2009). "BioLab parent company continues bankruptcy process Chemtura: No layoffs or plant closings expected". Rockdale Citizen & Newton Citizen. Retrieved October 13, 2024.
  7. ^ Helman, Christopher. "Lake Charles Chemicals Plant On Fire In Wake Of Hurricane Laura". Forbes. Archived from the original on May 11, 2024. Retrieved October 2, 2024.
  8. ^ a b Team, KPLC Digital (June 25, 2021). "Groundbreaking for new Westlake BioLab facility to be held June 30". www.kplctv.com. Retrieved October 2, 2024.
  9. ^ Trusty, Joe (September 19, 2020). "Chlorine Tablet Shortage Due to Covid-19 & BioLab Fire". PoolMagazine.com - Get The Latest Pool News. Archived from the original on October 2, 2024. Retrieved October 2, 2024.
  10. ^ Staff, B. F. (July 1, 2021). "BioLab Investing $170M To Rebuild Louisiana Chlorine Plant". Business Facilities Magazine. Retrieved October 2, 2024.
  11. ^ Martinez, Omar (July 3, 2024). "A look back at past BioLab incidents at Westlake facility". www.kplctv.com. Archived from the original on July 3, 2024. Retrieved October 2, 2024.
  12. ^ Team, KPLC Digital; Distefano, Devon (March 22, 2023). "Chlorine leak from BioLab causes shelter-in-place". www.kplctv.com. Archived from the original on October 2, 2024. Retrieved October 2, 2024.
  13. ^ "Fire at chlorine plant in Westlake triggers brief shut down of Interstate 10 in SW Louisiana". 12newsnow.com. July 2, 2024. Archived from the original on October 2, 2024. Retrieved October 2, 2024.
  14. ^ a b Yamanouchi, Kelly; Croft, Taylor. "BioLab has close ties with Rockdale, received incentives for expansion". The Atlanta Journal-Constitution. ISSN 1539-7459. Retrieved October 13, 2024.
  15. ^ a b "CERCLA EMERGENCY RESPONSE ACTION REPORT BIO-LABS, INC. CONYERS, ROCKDALE COUNTY, GEORGIA EPA CONTRACT NO. 68-W-00-120 TDD NO. 4T-04-05-B-006" (PDF). www.epa.gov.
  16. ^ Jones, Jay (August 8, 2010). "Crews fight chemicals at BioLab". Rockdale Citizen & Newton Citizen. Retrieved October 13, 2024.
  17. ^ a b Raymond, Jonathan (September 29, 2024). "BioLab in Conyers had similar chemical fire, smoke plume situation in 2004". WXIA-TV. Retrieved October 1, 2024.
  18. ^ larry.stanford@rockdalecitizen.com, By Larry Stanford (February 13, 2019). "Industries learn about Local Emergency Planning Committee". Rockdale Citizen & Newton Citizen. Archived from the original on February 13, 2019. Retrieved October 13, 2024.
  19. ^ Report, Staff (August 22, 2011). "Rockdale Water Has Contingency Plans For Emergencies, Seeks New Storage Tank". Rockdale Citizen & Newton Citizen. Retrieved October 13, 2024.
  20. ^ Staff (December 30, 2009). "A decade in review". Rockdale Citizen & Newton Citizen. Retrieved October 13, 2024.
  21. ^ a b c "Trichloroisocyanuric Acid Reaction, Decomposition, and Toxic Gas Release at Bio-Lab, Inc" (PDF). www.csb.gov.
  22. ^ a b c "Interstate is closed outside Atlanta as residents evacuate due to a chemical plant fire". Associated Press. September 29, 2024. Archived from the original on October 1, 2024. Retrieved October 1, 2024.
  23. ^ Proctor, Aungelique (October 17, 2024). "Rockdale County ends shelter-in-place order after BioLab chemical fire cleanup". FOX 5 Atlanta. Retrieved October 18, 2024.
  24. ^ Hughes, Rosana. "Conyers chemical plant fire: What to know". The Atlanta Journal-Constitution. Archived from the original on October 1, 2024. Retrieved October 2, 2024 – via AJC.com.
  25. ^ a b Leoffler, Kim (September 29, 2024). "BioLab fire: Rockdale County nightly shelter-in-place order through Friday". FOX 5 Atlanta. Archived from the original on October 1, 2024. Retrieved October 2, 2024.
  26. ^ "FAQ Biolab: Biolab Incident 2024, Frequently Asked Questions". rockdalecountyga.gov. October 3, 2024. Archived from the original on October 7, 2024. Retrieved October 14, 2024.
  27. ^ "U.S. Chemical Safety Board Sends Team to Investigate Major Chemical Fire at Bio-Lab Facility in Conyers, GA". US Chemical Safety Board. September 30, 2024. Archived from the original on October 9, 2024. Retrieved October 14, 2024.
  28. ^ Craig, Jess; Delgado, Sam (September 30, 2024). "A big fire at a lab near Atlanta spewed chemicals into the air. Here's what we know". Vox. Archived from the original on October 1, 2024. Retrieved October 1, 2024.
  29. ^ Pratt, Timothy (October 1, 2024). "'Pattern of negligence': a chemical plant fire in Georgia forces tens of thousands to take shelter". The Guardian. Archived from the original on October 2, 2024. Retrieved October 2, 2024.
  30. ^ Alsharif, Mirna; Bendix, Aria (September 30, 2024). "Shelter-in-place advisory extended in Georgia county after chlorine detected in air". NBC News. Archived from the original on October 2, 2024. Retrieved October 3, 2024.
  31. ^ Manins, Rosie; Sicurella, Savannah. "BioLab facing lawsuits for damages after Conyers chemical plant fire". The Atlanta Journal-Constitution. Archived from the original on October 2, 2024. Retrieved October 2, 2024 – via AJC.com.
  32. ^ a b "UPDATES ON BIO FIRE (9/29/24 - 10/9/2024)". Rockdale County Department of Public Relations. October 1, 2024. Archived from the original on October 7, 2024. Retrieved October 14, 2024.
  33. ^ Perry, Eric (October 3, 2024). "Lawmakers call for Conyers Biolab shutdown amid lingering chemical hazards". FOX 5 Atlanta. Archived from the original on October 4, 2024. Retrieved October 6, 2024.
  34. ^ "Conyers, GA: BioLab Fire". United States Environmental Protection Agency. September 30, 2024. Archived from the original on October 8, 2024. Retrieved October 14, 2024.
  35. ^ Jones, Aimee (June 14, 2015). "Six Rockdale County firefighters injured Sunday in fire at BioLab in Conyers". Rockdale Citizen & Newton Citizen. Retrieved October 13, 2024.
  36. ^ Jones, Jay (August 8, 2010). "Crews fight chemicals at BioLab". Rockdale Citizen & Newton Citizen. Retrieved October 13, 2024.
  37. ^ news@rockdalecitizen.com, From Staff Reports (June 6, 2016). "BioLab fire quickly put out Sunday". Rockdale Citizen & Newton Citizen. Retrieved October 13, 2024.
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